Biotechnology

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Short path distillation is a type of distillation that is used to separate mixtures of liquids with very high boiling points or that are heat-sensitive. The process of short path distillation involves heating the mixture in a vacuum to reduce the boiling point of the liquid components. The vapour that is produced is then condensed and collected. Extraction and Purification Plants Plant.

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• Production Capacity: As per customers Requirement

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These bioreactors are used in large scale production facilities of microorganisms. These reactors ensure the features of (SIP) Sterilization in place (CIP) Clean in place, equipped with motors at the top to facilitate motion of agitators.

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Bio-fertilizer plants are used to produce bio-fertilizers which are organic fertilizers that contain living microorganisms such as bacteria and fungi. These microorganisms help to improve the soil quality and increase the availability of nutrients to the plants. Bio-fertilizer plants are used in many different types of applications such as agriculture and horticulture.

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• Production Capacity: As per customers requirement

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Distillation columns are pressure vessels that separate liquid mixtures into fractions based on differences in volatility.

The interior of column is most crucial part as it comprises of heated flammable fluids.

Distillation Columns consists of Vertical Shell with Columns Internals (Trays / Plates) along with Re-boiler, Condenser, Reflux Drum.The Process and equipment’s MOC and size will be decided on the basis of nos. of components and their relative volatility and application and uses like Batch or Continuous.

Distillation Column Internal Components: -

• Bubble Cap Trays

• Sieve Trays

• Valve Trays

• Design of Trays & Liquid Flow

• Structured Packing 

Product Details:

Bio Fertilizers are a type of fertilizer that consists of living microorganisms, which help to improve soil fertility and plant growth. Bio Fertilizer manufacturing plants are facilities that produce these types of fertilizers. In this response, I will provide an overview of the process flow of bio-fertilizer manufacturing, the machinery used, and the benefits of bio-fertilizers.

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      1. Process Flow of Bio-Fertilizer Manufacturing:

The process flow of Bio-Fertilizer Manufacturing Plant can be broadly divided into four stages:

Culturing and Isolation of Microorganisms: In this stage, microorganisms are cultured and isolated in a laboratory. This involves the use of a sterile medium that provides the necessary nutrients for the microorganisms to grow.

Mass Production of Microorganisms: Once the microorganisms have been cultured and isolated, they are mass-produced in large quantities. This is typically done in bioreactors, which are large vessels that provide the necessary environmental conditions for the microorganisms to grow.

Formulation: In this stage, the mass-produced microorganisms are formulated into a bio-fertilizer product. This typically involves the addition of carrier materials, such as peat moss or vermiculite, which provide a medium for the microorganisms to grow and protect them during storage and transportation.

Packaging and Distribution: Once the bio-fertilizer product has been formulated, it is packaged and distributed to farmers and other customers.

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      1. Machinery Used in Bio-Fertilizer Manufacturing:

The machinery used in bio-fertilizer manufacturing depends on the scale of production. Small-scale production can be done using basic laboratory equipment, such as petri dishes, incubators, and sterilizers. However, large-scale production requires more advanced equipment, such as bioreactors, fermenters, and spray dryers.

1. Benefits of Bio-Fertilizers:

Improved Soil Fertility: Bio-fertilizers introduce beneficial microorganisms to the soil, which help to improve soil fertility and structure. This leads to better nutrient absorption by plants, increased water retention, and improved soil aeration.

Increased Crop Yield: Bio-fertilizers have been shown to increase crop yield by improving plant growth and health. They also help to reduce the dependence on synthetic fertilizers, which can be expensive and harmful to the environment.

Environmentally Friendly: Bio-fertilizers are environmentally friendly as they do not contain harmful chemicals that can harm the environment. They also help to reduce soil erosion and improve soil health.

Cost-Effective: Bio-fertilizers are cost-effective compared to synthetic fertilizers, which can be expensive. They also have a long shelf life, which reduces the need for frequent purchases.

In conclusion, bio-fertilizer manufacturing plants play an important role in improving soil fertility, crop yield, and environmental sustainability. The process flow of bio-fertilizer manufacturing involves culturing and isolating microorganisms, mass production of microorganisms, formulation, and packaging and distribution. The machinery used in bio-fertilizer manufacturing depends on the scale of production and ranges from basic laboratory equipment to advanced bioreactors and spray dryers. The benefits of using bio-fertilizers include improved soil fertility, increased crop yield, environmental friendliness, and cost-effectiveness.

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• Production Capacity: As per customers Requirement

Product Details:

This equipment is designed to remove impurities from production line. It typically consists of a series of filters, including pre-filters, depth filters, and membrane filters, each with a specific pore size to remove different types of contaminants.

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Yeast extract plants are used to produce yeast extract which is a food ingredient that is made from the cells of yeast. Yeast extract is used as a flavouring agent in many different types of foods such as soups and sauces.

Additional Information:

• Production Capacity: As per customers Requirement